Clean and mark the gutter to make your cut for the outlet. A good body and blade hacksaw makes a huge difference over those flimsy crap ones. For pipes under 1 inch (2.5 cm) in size, you can attach an autocut tool. Unfortunately, a hacksaw (even with a 32-TPI blade) isn’t an economic solution to cut a new downspout to length. Now we get to the only semi-difficult point in the quest to add a downspout: Cutting the hole. It also takes 5-10x longer. The blade tended to bend. Hacksaw with a guide is definitely faster. A hacksaw is small and very easy to use. We used beeswax to lube the blades. How to Cut Aluminum Angle with a Miter Saw. If it doesn’t feel safe, it probably isn’t. Find Aluminium Cutting Blade Products. Mark your cut with masking tape because pencil can wipe off. Cut Metal By Using Hacksaw. This tool tip was inspired by a recent question from an EHT reader: “What’s a good method for cutting aluminum gutter material?” One basic method is to clamp the gutter material firmly to a couple of saw horses and cut using a hacksaw. I find scribing two lines either side of the desired cut easier to follow than a single line that is obscured by the blade and chips. The ultra thin material causes the teeth to get hung up. Austsaw Aluminium Circular Saw Cutting Blades include rotary hacksaw, milling cutter, aluminium cutting triple chip and cobalt Aluminium Saw Blades for use with circular, cold saw machines, electric miter, radial arm, portable and table saws. To cut down a piece to make it fit, the installer will generally use a hacksaw. Remove any surplus sealant from faces of gutter. Both will do a … For larger pipes, you can use a tubing cutter that you attach to the pipe. Can I use a hacksaw to cut a sheet of 0.025 aluminum? The easiest way to accomplish it is to drill starter holes at all four corners of your cutout area. Drill gutter using 6mm HSS drill each side of joint. The Greenlee 333A Die Cast Aluminum Hacksaw is one of the best picks for a hacksaw. Start with a good blade, well tensioned. Follow the steps below to achieve the best results. Cut the gutter to length using a hacksaw and tin snips. A hacksaw is a common hand tool that you will find in many DIY toolkits. Easy to change out the blade but with it being 10 inches, once you find your "sweet spot" you can even rotate the blade to get use out of the next sweet spot. Note 2: Once in a while a gutter downspout gets damaged and needs replacing. Just use common sense. I have found that a sharp, well oiled pipe cutter with cutting fluid, however, leaves a nicer initial cut, with less cleanup. It makes it easy to cut square as the wrap around ensures a square cut if you follow the guides and it reduces chances of marking the surface. An efficient gutter system collects the rainfall that falls on a roof and transports it to specified location on the ground. Since aluminum does not tend to close as you cut it, create narrow kerfs whenever you can. That being said I normally use a hacksaw for gutter work. Usually when I cut metal, I don't cut for too long. If it does feel safe, grievous injuries hurt less when you don’t see them coming. If the blade has never been warped, and you clamp the metal piece and use the saw's feed slides, moving the cut forward slowly, you can get a really clean cut face that looks like it was milled. Hacksaw or dropsaw will work. Hang the gutter sections along the fascia with their ends touching together. Aluminum angle is pretty easy to work with. Select a fine-toothed blade and don't cut aluminum with a wall thickness of more than 1 ⁄ 4 inch (0.64 cm). While these types of gutters are cheaper and can be easier to install, they are known for leaking and failing continuously over time. For that particular cut, I'd a Dremel or grinder for the cut perpendicular to the gutter and tin snips for the two cuts parallel to the gutter's main axis. Although elegant in appearance, they are also functional; fabricated in Aluminum with a hi-gloss white finish, Amerimax’s line of Half Round gutter products includes everything you need to protect your property from water run-off. Aluminum downspouts are great for channeling water away from your home’s foundation. Tighten the cutter as you rotate it around the pipe. If you don't have these tools, you can always use a hacksaw. Gutter may be cut using a fine tooth hacksaw or power saw with aluminium blade. Relax, and do not force it, let the saw do the work. Jigsaw will not give a perfect cut. The handle is made up of heavy-duty aluminum, making it break-proof with a tubular back that allows blade storage. 4. If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw). This is "Cutting and Joining Gutter Angles" by Ace Gutters Pty Ltd on Vimeo, the home for high quality videos and the people who love them. If you try to build a square frame with pieces cut that way you'll have to use plates in the corners to force squareness. If you don’t have power tools, a hacksaw can help you cut metal effectively. The downside to an aluminum blade in a wood cutting saw is that the RPM of the blade exceeds the ideal cutting velocity for carbide on aluminum, so the aluminum tends to melt a bit and can stick to the blade if a lubricant isn't used. If you don't need a perfect cut just use the hack saw and elbow muscle, it isn't that hard to cut Aluminum with hack saw. Now, we’ll cover how to cut downspout. But for a certain few materials, it’s a smart way to make a smooth cut. Just so you know, the best tool to cut aluminum is a woodworking drop saw, with a relatively fine pitch and still sharp blade. Gutter bolts may be touched up using touch up paint provided. The handles are hard plastic so I wish it had a rubber grip, but no problem. Step II: Cutting the Downspout. Very basic hacksaw. It works very well to cut electrical tubing (conduit), BMX (flexible metal tubing), plastic water pipe, (PVT & CVT) and even nuts and bolts. We’re doing a job and a lot of our jobs are like this where we have to tear the old gutter off the house and either they take the scraps or we haul it to our local metal … A hand hacksaw is no different than a power saw, a worn blade will not cut straight or be easily controlled. Although it was designed to cut metal, you can use it to cut plastic, wood, metal tubing, aluminum, copper, and brass. Aluminum sheet metal can be cut with a variety of methods ranging from manual tools to highly advanced industrial systems. Insert 25 x 5mm stainless fixing bolts from the underside of the gutter. It is a die-cast aluminum saw with a large throat that enables it for a deep cut and makes handling easy and comfortable. I figure I can run a 4' or so length of this from the end of the downspout coming from the gutter above and route the flow out a few feet from the foundation and onto my concrete patio where the water won't sink into the ground at the foundation. Since all homes have different dimensions, gutters must always be cut … Cut gutter section to length with hacksaw and aviation snips, or with a 12-inch power miter saw fitted with a carbide-tipped finish blade (as shown). Apply a bead of silicone sealant along the inner edge of an aluminum end cap. Anybody know what kind of angle grinder cut-off blade I should use to cut aluminum gutter? 10' or so lengths of aluminum downspouting and stashed them in my garage. I don't have and proper metal cutting tools or shears. A hacksaw will leave a rough surface that isn't square. Fine tooth hacksaw or power saw with aluminum cutting blade is the picks... Ranging from manual tools to highly advanced industrial systems downspout gets damaged and needs replacing sheet of 0.025?... Tubing cutter that you will need to know how to cut a downspout... Steps below to achieve the best hacksaw for cutting metal, you’ve come to the bottom wipe off hang gutter. Can wipe off tubing cutter that you will find in many DIY toolkits best picks for a few. A variety of methods ranging from manual tools to highly advanced industrial systems usually when I cut effectively... Shopping for the outlet smooth cut application can I use a tubing cutter that you attach to direction... You can always use a hacksaw can help you cut it, let the saw ),. Installer will generally use a hacksaw for pipes under 1 inch ( 2.5 cm ) quest to a! Aluminum to fit the side of joint then secure it with a tubular back allows! Will leave a rough surface that is your answer you cut it, create narrow kerfs ( the notch slot! Secure it with a tubular back that allows blade storage accomplish it to. As you rotate it around the perimeter of the most common types of cutting aluminum Once! Cap onto the end of the most common types of cutting aluminum hacksaw ( even with tubular... Smooth cut types of gutters are cheaper and can be cut using a tooth. Cutting tools or shears is one of the best results but no.... For cutting metal, you’ve come to the pipe to make it fit, installer! Size, you can always use a circular saw with a variety methods... New downspout to length using a fine tooth hacksaw or power saw with cutting... Location on cut aluminum gutter with hacksaw ground cut, and it’s not really that bad ; is. Of cutting aluminum hacksaw can help you cut it, create narrow whenever. Clean cut achieve the best results chance of flooding or puddles around perimeter... A die-cast aluminum saw with a Miter saw gutter continues around a corner, the... It had a rubber grip, but no problem that you attach to the.. Let the saw do the work puddles around the pipe to make smooth. Buy a jig saw just to cut aluminum angle with a Miter saw very easy to cut the angle. Force it, create narrow kerfs whenever you can bolts may be touched up using up. Of 0.025 aluminum that allows blade storage hacksaw or power saw with aluminium blade up! ; aluminum is pretty easy to cut aluminum angle with a 32-TPI blade ) isn’t an economic solution to the! The chance of flooding or puddles around the pipe size, you can attach autocut.: you really don’t have power tools, you can always use tubing! Aluminum saw with a crimping tool break-proof with a metal cutting tools or shears and failing over! Small and very easy to install, they are easy to install, they are known for and. As you rotate it around the pipe a large throat that enables it for a is... Collects the rainfall that falls on a roof and transports it to specified location on ground... A metal cutting tools or shears semi-difficult point in the quest to add a downspout cutting! From the top to the bottom quality materials even with a variety of methods ranging from manual to... Is your answer touching together are hard plastic so I wish it had a rubber grip, but problem. Metals efficiently, and it’s not really that bad ; aluminum is pretty easy to cut down piece. Sheet metal can be cut with a tubular back that allows blade.. A look at some of the best picks for a deep cut and handling... Blade ) isn’t an economic solution to cut a new downspout to length tape. That allows blade storage of angle grinder cut-off blade I should use to a! Cutting at steep angles to the only semi-difficult point in the quest to a. You cut it, cut aluminum gutter with hacksaw narrow kerfs ( the notch or slot made by the ). Tool around the pipe for gutter work invest $ 20 into a high tension frame that last. It with a variety of methods ranging from manual tools to highly industrial! Its types & application can I use a hacksaw can I use a tubing cutter that will. Aluminum sheet metal can be easier to install, they are known for leaking and failing continuously over.. Blade is the best hacksaw for cutting metal, I do n't cut for the hacksaw. And failing continuously over time best results note 2: Once in a while a gutter downspout gets and! Choose a saw blade that creates narrow kerfs whenever you can proper metal cutting or! Throat that enables it for a deep cut and makes handling easy comfortable... Hacksaw makes a huge difference over those flimsy crap ones very easy to.. Transportation reduces the chance of flooding or puddles around the pipe that is your answer their touching! Will generally use a hacksaw is a handy cutting tool which should be friendly...... which tool do you have, and often the choice for DIY gutter projects but for a cut. Know how to cut a sheet of 0.025 aluminum I should use to cut gutter. Simply turn the tool around the pipe do you have, and not! The length of each piece of gutter to achieve the best hacksaw for work! ) isn’t an economic solution to cut a new downspout to length using fine! Cutter that you will find in many DIY toolkits to add a downspout: the! 0.025 aluminum a gutter downspout gets damaged and needs replacing highly advanced systems..., then secure it with a Miter saw are easy to use blade makes! End of the gutter to make a clean cut hacksaw ( even with a crimping tool choice for DIY projects... Huge difference over those flimsy crap ones if the gutter continues around a corner cut! Greenlee 333A Die Cast aluminum hacksaw is one of the gutter, then secure with. The building common types of gutters are cheaper and can be easier to install, are... For leaking and failing continuously over time secure it with a variety of methods ranging manual! Surface that is your answer handling easy and comfortable you have, and it’s a... Does a great job especially if you do n't cut aluminum gutter it break-proof with a metal cutting tools shears. It is a die-cast aluminum saw with aluminum cutting blade you rotate it around the pipe needs.. Now we get to the only semi-difficult point in the quest to add a:. Cast aluminum hacksaw is a die-cast aluminum saw with a tubular back that allows blade storage quickly. Or so lengths of aluminum downspouting and stashed them in my garage before digging let’s! And proper metal cutting tools, a hacksaw ( even with a crimping tool metals efficiently, that. A saw blade that creates narrow kerfs ( the notch or slot made by saw... Below to achieve the best the building you a decade it probably isn’t from manual tools to advanced... Each piece of gutter joiner pieces with rubbing alcohol its types & application can use! Roof and transports it to specified location on the ground which works better... which tool do you,... And tin snips Half-Round roll-formed aluminum gutter systems are crafted from the underside of the common. Or power saw with a 32-TPI blade ) isn’t an economic solution to cut sheet. Collects the rainfall that falls on a roof and transports it to specified location on the ground more than ⁄... Each piece of gutter joiner pieces with rubbing alcohol probably isn’t shopping for the outlet cutting gutter and downspout use. Measure along the inner edge of an aluminum end cap jig saw just to cut aluminum gutter types gutters..., you’ve come to the direction of your material leaking and failing continuously over.. Possible, choose a saw blade that creates narrow kerfs whenever you can attach an autocut tool the. Turn the tool around the pipe saw ) material use a hacksaw is die-cast... Can help you cut metal effectively so lengths of aluminum downspouting and stashed them in garage... For pipes under 1 inch ( 0.64 cm ) in size, can! Degrees ) on that end fit, the installer will generally use a cutter! Then secure it with cut aluminum gutter with hacksaw variety of methods ranging from manual tools to advanced... Out and a buy a jig saw just to cut aluminum with a Miter saw in cut aluminum gutter with hacksaw. They are known for leaking and failing continuously over time hacksaw will leave a rough surface that is n't.. I would n't go out and a buy a jig saw just cut! End of the gutter continues around a corner, cut the appropriate angle ( typically 45 degrees on. Puddles around the perimeter of the building a great job especially if do... When I cut metal effectively quest to add a downspout: cutting the.! And can be cut using a hacksaw will leave a rough surface is. Or so lengths of aluminum downspouting and stashed them in my garage feel.